Pharma’s Future: The Need for Sustainable Water Purification Systems

Sustainable Water Purification Systems TSA

Approximately 500 billion liters of water are used by pharma companies every year. Where traditional water purification methods leave a carbon footprint for future generations to suffer, sustainable water purification systems focus on minimizing consumption and reducing waste.

As environmental consciousness is rising more than ever, pharma companies that produce massive amounts of waste are looking forward to integrating these solutions and actively achieving their sustainable development goals. 

What are the key Features of Sustainable Water Purification Systems?

If you wonder what are the critical features of sustainable systems, check the list below:

Energy Efficiency:

 

A sustainable water purification system is designed to consume less energy than traditional methods. One can also choose to power water purification systems with solar panels to save energy. 

Low Chemical Use

 

As we reduce the usage of harmful chemicals for water treatment, the efforts to treat wastewater will also be reduced. One can rely on ethylenediamine-N, N’-disuccinic acid (EDDS), a biodegradable chelating agent to bind and remove heavy metals from water. Unlike traditional chelating agents like EDTA, EDDS is more environmentally friendly as it breaks down more readily in natural environments.

Peracetic acid is another alternative to chlorine for disinfection. It is an organic peroxide compound highly effective against a broad spectrum of microorganisms.  PAA breaks down into environmentally benign acetic acid (vinegar) and water, making it safer and greener.

Minimal Waste Generation:

Technologies like zero-liquid discharge (ZLD) ensure all water is treated and reused while leaving no waste behind. A zero-liquid discharge system can help you reduce water waste by up to 90%.

 

Use of Renewable Resources

Simply switching to solar power, Pharma companies can reduce their carbon footprint by 50%. For example, a 100 kW solar installation can offset approximately 70 tons of CO₂ emissions annually, equivalent to the carbon sequestered by 1,600 trees over ten years. As per the studies, a wind-powered desalination system can save up to 30% of energy.

Innovative Technologies in Sustainable Water Purification

Here’s a list of innovative technologies that are at play in sustainable water purification systems: 

1. Advanced Membrane Filtration

  • Nanofiltration (NF) and Ultrafiltration (UF):
    By applying nanofilters and ultrafilters, you can eliminate up to 99.9% of contaminants, including bacteria, viruses, and organic compounds. Nanofiltration operates at 4-30 bar pressures, much lower than reverse osmosis. The operation of a nanofilter saves 30% to 50% of energy. 
  • Forward Osmosis (FO):
    Unlike reverse osmosis, forward osmosis saves up to 30% while achieving water recovery rates of 85% to 90%. It has become the talk of the town due to its ability to lower the environmental footprint of pharmaceutical water purification.

2. Electrodeionization (EDI)

EDI systems produce high-purity water by removing ionized species through electrically driven processes. In contrast to traditional ion exchange methods, an EDI system eradicates the need for chemical regeneration and reduces chemical waste by up to 90%. EDI systems can achieve water quality with a resistivity of up to 18 MΩ·cm, which is one of the stringent requirements of the pharmaceutical industry.

At TSA, we offer Purified water generation systems with Advanced closed-loop recirculation systems for sustainable operations with optional automation of sanitization and sterilization processes. Our high-purity water treatment solutions incorporate continuous electrode-ionization to produce high-purity water that surpasses the most stringent standards in the world!

3. Ultraviolet (UV) Disinfection

UV rays are highly effective in inactivating bacteria and viruses and can achieve a 99.99% disinfection rate (4-log reduction) of microbial load in pharmaceutical water. A UV disinfection system proves to be a better alternative to chemical disinfectants as it minimizes the formation of harmful by-products. 

4. Ozonation

It is one of the advanced and celebrated oxidation processes that can remove up to 99% of organic contaminants and pathogens. Ozone is a powerful oxidant that decomposes into oxygen, thus leaving no harmful residues behind. With Ozonation, you can reduce up to 70% of total organic carbon (TOC) levels.

5. Zero Liquid Discharge (ZLD) Systems

As the name suggests, a ZLD technology eliminates all liquid waste from water purification processes by recovering up to 95% of wastewater as purified water. This highly efficient system reduces the need for fresh water, and in the pharmaceutical industry, it can decrease water consumption by up to 60%.

Besides saving the environment, Pharmaceutical companies also benefit from tax incentives, grants, and subsidies, which can reduce capital costs by up to 30%. By incorporating sustainable water purification systems, companies can achieve compliance with environmental standards and avoid potential fines while improving their corporate social responsibility (CSR) profile.

Challenges and the Road Ahead

As we end the discussion on the significance of incorporating sustainable water purification technologies in the pharma industry, the challenges must also be addressed. In addition to the initial costs of these new technologies, maintenance costs and the requirement for technical expertise become a roadblock.
TSA is a one-stop solution where we empathetically listen to your problems and craft cost-effective, sustainable water purification systems.
Reach out to us now for a sustainable future!

FAQ‘s

1. What are sustainable water purification systems?

Sustainable water purification systems are methods and technologies designed to purify water with minimal environmental impact. They focus on reducing energy consumption, minimizing waste, and using renewable resources, all while maintaining or improving the efficiency of traditional water purification methods.

2. How do sustainable water purification systems work?

These systems often employ a combination of energy-efficient technologies, renewable energy sources (like solar power), and innovative filtration methods (like membrane technology or biofiltration) to clean water without relying heavily on non-renewable resources.

3. Why are sustainable water purification systems important?

Sustainable Water Purification is essential for reducing the environmental impact of water treatment, preserving natural resources, and ensuring access to clean water for future generations. They help meet environmental regulations and contribute to global sustainability goals.

4. What are the benefits of using sustainable water purification systems?

The benefits include reduced carbon footprint, lower operational costs, decreased water waste, compliance with environmental regulations, and a positive contribution to corporate social responsibility (CSR) goals.

5. How can businesses implement sustainable water purification systems?

Businesses can start by conducting an audit of their water usage, identifying areas where water can be conserved, and researching technologies that fit their specific needs. You can contact us at TSA to craft a sustainable water management plan.

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Hetal Panchal is the Vice President in Operations department of TSA Process Equipments (A Thermax Group Company) since 1 s t October 2012.

Holding a qualification in Production Engineering and 28 years of industry experience, he specializes in designing advanced equipment for the pharmaceutical sector. His expertise lies in optimizing production lines, improving efficiency, and ensuring compliance with regulatory standards.
Focused on innovation, he has developed systems that enhances productivity, minimizes downtime, and maintains product quality. Staying current with technological trends, they contribute to ongoing improvements in the industry.
His extensive experience has helped identify opportunities for innovation, streamlining operations and reducing costs. Through his specialized knowledge, more efficient manufacturing processes and higher-quality outputs in pharmaceutical production are delivered.

B.C. Mahesh is the Chairperson of TSA Process Equipment Pvt. Ltd. since Feb 2024.

B.C. Mahesh became a member of the Executive Council in August 2013. He is responsible for the Industrial Product Business (IPB), which consists of Process Heating, Absorption Cooling & Heating Solutions, Water and Waste Solutions, Air Pollution Control, Steam Engineering, Channel Business Group, International Business Group, and Enterprise Sales businesses.
As part of IPB, he also oversees the following wholly-owned subsidiaries
of Thermax – Danstoker, PT Thermax International Indonesia and Rifox.Mahesh joined Thermax as a graduate trainee in 1988 and handled the Materials function for various businesses, including global sourcing, till 1996.
He moved to the Power division(P&ES) and grew to the position of Sales Head and subsequently Head of Projects. He took over as the Head of the SBU for Medium Power Plants in 2009 and finally as Head of Power business in 2012.
Mahesh has worked with Thermax for over 30 years in many functions such as manufacturing, supply chain, sales and marketing, and project management, and has played a significant role in the strategy, expansion and diversification of the Power business.Mahesh completed his Mechanical Engineering from the Visvesvaraya Regional College of Engineering, Nagpur in 1988.

Vishal Mehra is the Director of TSA Process Equipment Pvt. Ltd. since Feb 2024.

Mr. Vishal Mehra is currently serving as the Strategic Business Unit Head for Water & Waste Solutions (WWS) at Thermax Limited. Additionally, he holds a directorial position at TSA Process Equipment, which is known for its expertise in ultra-pure and high-purity water technologies and was recently acquired by Thermax.With over 22 years of experience in the industry, Mr. Mehra’s professional focus includes water management solutions, advanced technology development, and business strategy.
His areas of interest encompass cutting-edge technology, growth strategies, organizational effectiveness, and development.
Mr. Mehra is well qualified in business management and strategy transformation, having completed the Senior Executive Program in Business Management and Strategy Transformation from London Business School. This advanced education supports his extensive experience and expertise in the field.

Sandeep Deshpande has been the Director of TSA Process Equipments Pvt. Ltd. since February 2024.

Currently, he serves as the Head of Corporate Finance and the Industrial Product Group at Thermax Limited. With over 21 years of experience in finance, he has developed expertise in financial consolidation, planning, reporting, costing, accounting, controlling and financial modeling.
Currently, he serves as the Head of Corporate Finance and the Industrial Product Group at Thermax Limited. With over 21 years of experience in finance, he has developed expertise in financial consolidation, planning, reporting, costing, accounting, controlling and financial modeling.
Sandeep is a qualified Cost Accountant Company Secretary, and holds a diploma in IFRS and an advanced diploma in financial management from XLRI. He has extensive experience in financial operations, including financial planning, MIS, budgeting, controlling, audits, and cash flow management. His expertise also spans financial reporting, consolidation, mergers and acquisitions, due diligence, business restructuring, and implementing Internal Financial Control (IFC) and Enterprise Risk Management (ERM). Additionally, Sandeep has hands-on experience with Oracle systems, automation, digitization, and business analytics. He is passionate about driving good governance, improving financial reporting, and leveraging automation and digitization to enhance business analytics.

Rajiv Parikh is the COO of TSA Process Equipments (A Thermax Group Company) since April 2024.

Rajiv is a highly accomplished professional with extensive experience in the pharmaceutical and FMCG sectors, specializing in high-purity and process vessels. He played a key role in establishing TSA Process Equipments Pvt. Ltd., driving its growth and success. His deep technical expertise, combined with a strong understanding of client needs, has enabled him to deliver innovative solutions to complex industry challenges.

Throughout his career, Rajiv has excelled in leadership and sales, consistently launching cutting-edge products that have positively impacted the market. His ability to build lasting client relationships and offer tailored solutions has earned him a reputation as a trusted industry leader.

With a background in Mechanical Engineering, Rajiv blends technical proficiency with strategic vision. His contributions have shaped industry standards and positioned him as a key influencer in the pharmaceutical and FMCG sectors.

Apurva Shah is the CEO of TSA Process Equipments (A Thermax Group Company) since April 2024.

With a career spanning over 24 years, Apurva is the visionary CEO of TSA Process Equipments, where he has led the company to new heights in the High Purity & process equipment industry. A graduate in Mechanical Engineering from Mumbai University, followed by an MBA in Business Management from NMIMS, He brings a strong technical foundation combined with a sharp strategic mindset.

His expertise lies in formulating and executing strategies that drive growth and operational efficiency. Over the years, he has cultivated a deep understanding of market dynamics, positioning TSA Process Equipments for continued success in a competitive landscape.

Outside of his professional pursuits. He is an avid reader, with a particular interest in fiction novels, which fuel his creativity and broaden his perspective.